Start with your intended cover
Start by choosing the finished cover dimensions. They do not necessarily match the cushion insert: the result depends on the design and fabric. The calculation uses your chosen dimensions and does not impose an ease allowance.
Add seam allowances
An allowance on each edge is added twice to a piece’s width and height. The zipped version has two full pieces. The envelope version has one front and two back sections, with their overlap and hem. Frills, gussets and decorative strips are not included.
Read the fabric layout length
The number of pieces fitting across the fabric determines the rows. For envelope covers, fronts and back sections are counted in separate rows. The tool does not rotate pieces or optimise offcuts between different sizes. An allowance is added afterwards; allow separately for shrinkage and pattern matching.
Full fabric piece = finished dimensions + 2 × seam allowance. Pieces per row = whole number of cutting widths that fit across the fabric. Rows are rounded up for each piece size, then the chosen allowance is added to their total length.
Two square zipped covers
Two finished 40 × 40 cm covers with a 1 cm seam allowance on each edge require four 42 × 42 cm pieces. Three pieces fit across fabric that is 140 cm wide. Two rows use 84 cm of fabric when the extra allowance is set to zero. The purchase length rounded up to 10 cm is 90 cm.
Details to check
- Use the fabric width actually available after excluding any unusable selvedges.
- Draw the fabric pieces and their orientation before cutting.
- Calculate strips or decorative elements separately.
Frequently asked questions
Does a zip require extra fabric?
That depends on the construction. The seam allowance must match your pattern or chosen method.
How is the envelope back calculated?
Two back sections overlap. Each section’s height includes half the finished height, half the overlap, one seam allowance and the hem allowance entered.
Method and references · Editorial review: 25 October 2026
The geometric formulas are explained here. For a product, its packaging dimensions and coverage rate remain the reference inputs.